Critical Review on Design of Rolling Process
Keywords:
Die Design, FEA, RollingAbstract
Rolling is one of the important forming processes used in steel industry. During rolling process because of overdraft and poor die design, cracks and breakage of rolls takes place, leading to shutdown of rolling mill. There is a need for proper deign of rolling dies based on work piece material. In the present article design methodologies followed by various researchers are presented. Review on works related to Finite Element Analysis (FEA) methods and material selection is carried out and presented.
References
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2. Lim A, Castagne S, Wong CC. Effect of deep cold rolling on residual stress distributions between the treated and untreated regions on Ti-6Al-4V alloy. Journal of Manufacturing Science and Engineering 2016; 138(11): 8.
3. Peng K. Calculation and analysis of temperature distribution in hot rolling strip. Indonesian Journal of Electrical Engineering 2013; 11(7): 3945-56.
4. Shinohara T, Kazunariyoshida. Deformation analysis of surface crack in rolling and wire drawing. International Journal Series A Solid Mechanics and Material Engineering 2005; 48(4): 335-40.
5. Alsamhan A, Hartely P, Pillinger I. The computer simulation of cold-roll-forming using FE methods and applied real time re-meshing techniques. Journal of Materials Processing Technology 2003; 142: 102-11.
6. Xie C, Dong X, Li X, et al. Rigid-visco plastic dynamic explicit FEA of the ring rolling process. International Journal of Machine Tools and Manufacture 2000; 40: 81-93.
7. Forouzan MR, Salimi M, Gadala MS. Threedimensional FE analysis of ring rolling by employing thermal spokes method. International Journal of Mechanical Sciences 2003; 45: 1975-98.
8. Kumar S, Kodli BS. A study on thermo-mechanical analysis of hot rolling and estimation of residual stresses by using FEM. Journal of Mechanical and Civil Engineering 2013; 9(3): 26-34.
9. Wankhade NK, Ikhar DR. Design and analysis of axial crossing of work rolls in rolling mill work roll assembly: a review. International Journal of Mechanical Engineering and Technology 2016; 7(2): 191-5.
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11. Wang ZW, Zeng SQ, Yang XH, et al. The key technology and realization of virtual ring rolling. Journal of Materials Processing Technology 2007; 182: 374-81.
12. Lyubenova N, Baehre D. Finite element modeling and investigation of the process parameters in deep rolling of AISI 4140 steel. Journal of Materials Science and Engineering 2015; 5(7-8): 277-87.
13. Kang W, Zhao Y, Yu W, et al. Numerical simulation and parameters analysis for roll forming of martensitic steel MS980. International Conference on Technology of Plasticity, 2014. pp. 251-256.
14. Li L, Yang H, Guo L, et al. A control method of guide rolls in 3D-FE simulation of ring rolling. Journal of Materials Processing Technology 2008; 205: 99-110.
15. Yang H, Guo L, Zhan M, et al. Research on the influence of material properties on cold ring rolling processes by 3D-FE numerical simulation. Journal of Materials Processing Technology 2006; 177: 634-8.
16. Abrao AM, Denkena B, Köhler J, et al. The influence of deep rolling on the surface integrity of AISI 1060 high carbon steel. Conference on Surface Integrity Procedia, 2014. pp. 31-36.
17. Nalawade RS, Marje VR, Balachandran G, et al. Effect of pass schedule and groove design on the metal deformation of 38mnvs6 in the initial passes of hot rolling. Indian Academy of Sciences 2016; 41(1): 111-24.
18. Xu SG, Weinmannb KJ, Yang DY, et al. Simulation of the hot ring rolling process by using a thermocoupled three-dimensional rigid-viscoplastic finite element method. Journal of Manufacturing Science and Engineering 1997; 119: 542-9.
19. Tsubouchi K, Akiyama M, Yamamoto E, et al. Development of a new tool material to ensure high performance in hot steel rolling. Journal on Tribology 1999; 121: 739-45.
20. Plicht G, Schillak H, Hofinghoff H, et al. Cold rolling of metal strip using technical gases. Air Products and Chemicals, Inc., 2010.
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23. Sech JM, Weinstein Di, Michael E. The evaluation of rolling oils used in the cold rolling process for sheet steel by thermogravimetry. Journal of Petroleum Science and Engineering 1989; 46: 297-300.
24. Ganguly K. Improvement process for rolling mill through the DMAIC six sigma approach. International Journal for Quality Research 2012; 6(3): 221-31.
25. Deepika V, Bhanu S, Mallesham P. Sheet metal rolling using two rollers powered machine. International Journal in IT and Engineering 2016; 4(1): 1-12.
26. Mackel IJ Maintenance and quality related condition monitoring in rolling mills. AISE Annual Convention, USA. 2000. pp. 1-14.
27. Gao ZY, Peng L, Yi P, et al. An Experimental investigation on the fabrication of micro/Meso surface features by metallic roll-to-plate imprinting process. Journal of Micro and Nano-Manufacturing by ASME 2013; 1: 1-10.
28. Xiaoxin Y, Tse ZTH, Tang G, et al. Effect Of electro pulsing treatment on microstructure and mechanical properties of cold-rolled pure titanium strips. Journal of Materials Processing Technology 2015; 222: 27-32.
29. Wong CC, Hartawana S, Teo WK. Deep cold rolling of features on aero-engine components. Procedia CIRP 2012; 13: 350-4.
30. Li H. A study on wear and surface roughness of work roll in cold rolling, University of Wollongong, 2008.
2. Lim A, Castagne S, Wong CC. Effect of deep cold rolling on residual stress distributions between the treated and untreated regions on Ti-6Al-4V alloy. Journal of Manufacturing Science and Engineering 2016; 138(11): 8.
3. Peng K. Calculation and analysis of temperature distribution in hot rolling strip. Indonesian Journal of Electrical Engineering 2013; 11(7): 3945-56.
4. Shinohara T, Kazunariyoshida. Deformation analysis of surface crack in rolling and wire drawing. International Journal Series A Solid Mechanics and Material Engineering 2005; 48(4): 335-40.
5. Alsamhan A, Hartely P, Pillinger I. The computer simulation of cold-roll-forming using FE methods and applied real time re-meshing techniques. Journal of Materials Processing Technology 2003; 142: 102-11.
6. Xie C, Dong X, Li X, et al. Rigid-visco plastic dynamic explicit FEA of the ring rolling process. International Journal of Machine Tools and Manufacture 2000; 40: 81-93.
7. Forouzan MR, Salimi M, Gadala MS. Threedimensional FE analysis of ring rolling by employing thermal spokes method. International Journal of Mechanical Sciences 2003; 45: 1975-98.
8. Kumar S, Kodli BS. A study on thermo-mechanical analysis of hot rolling and estimation of residual stresses by using FEM. Journal of Mechanical and Civil Engineering 2013; 9(3): 26-34.
9. Wankhade NK, Ikhar DR. Design and analysis of axial crossing of work rolls in rolling mill work roll assembly: a review. International Journal of Mechanical Engineering and Technology 2016; 7(2): 191-5.
10. Shaibu VB. Numerical analysis of work rolls cooling in hot rolling process. Department of Mechanical Engineering, National Institute of Technology, Rourkela, 2012.
11. Wang ZW, Zeng SQ, Yang XH, et al. The key technology and realization of virtual ring rolling. Journal of Materials Processing Technology 2007; 182: 374-81.
12. Lyubenova N, Baehre D. Finite element modeling and investigation of the process parameters in deep rolling of AISI 4140 steel. Journal of Materials Science and Engineering 2015; 5(7-8): 277-87.
13. Kang W, Zhao Y, Yu W, et al. Numerical simulation and parameters analysis for roll forming of martensitic steel MS980. International Conference on Technology of Plasticity, 2014. pp. 251-256.
14. Li L, Yang H, Guo L, et al. A control method of guide rolls in 3D-FE simulation of ring rolling. Journal of Materials Processing Technology 2008; 205: 99-110.
15. Yang H, Guo L, Zhan M, et al. Research on the influence of material properties on cold ring rolling processes by 3D-FE numerical simulation. Journal of Materials Processing Technology 2006; 177: 634-8.
16. Abrao AM, Denkena B, Köhler J, et al. The influence of deep rolling on the surface integrity of AISI 1060 high carbon steel. Conference on Surface Integrity Procedia, 2014. pp. 31-36.
17. Nalawade RS, Marje VR, Balachandran G, et al. Effect of pass schedule and groove design on the metal deformation of 38mnvs6 in the initial passes of hot rolling. Indian Academy of Sciences 2016; 41(1): 111-24.
18. Xu SG, Weinmannb KJ, Yang DY, et al. Simulation of the hot ring rolling process by using a thermocoupled three-dimensional rigid-viscoplastic finite element method. Journal of Manufacturing Science and Engineering 1997; 119: 542-9.
19. Tsubouchi K, Akiyama M, Yamamoto E, et al. Development of a new tool material to ensure high performance in hot steel rolling. Journal on Tribology 1999; 121: 739-45.
20. Plicht G, Schillak H, Hofinghoff H, et al. Cold rolling of metal strip using technical gases. Air Products and Chemicals, Inc., 2010.
21. Dutta S. Hot rolling practice - an attempted recollection. Available from: www.steel-insdag.org.
22. Panjkovic V, Gloss R, Steward J, et al. Causes of chatter in a hot strip mill: observations, qualitative analyses and mathematical modeling. Journal of Materials Processing Technology 2012; 212: 954-61.
23. Sech JM, Weinstein Di, Michael E. The evaluation of rolling oils used in the cold rolling process for sheet steel by thermogravimetry. Journal of Petroleum Science and Engineering 1989; 46: 297-300.
24. Ganguly K. Improvement process for rolling mill through the DMAIC six sigma approach. International Journal for Quality Research 2012; 6(3): 221-31.
25. Deepika V, Bhanu S, Mallesham P. Sheet metal rolling using two rollers powered machine. International Journal in IT and Engineering 2016; 4(1): 1-12.
26. Mackel IJ Maintenance and quality related condition monitoring in rolling mills. AISE Annual Convention, USA. 2000. pp. 1-14.
27. Gao ZY, Peng L, Yi P, et al. An Experimental investigation on the fabrication of micro/Meso surface features by metallic roll-to-plate imprinting process. Journal of Micro and Nano-Manufacturing by ASME 2013; 1: 1-10.
28. Xiaoxin Y, Tse ZTH, Tang G, et al. Effect Of electro pulsing treatment on microstructure and mechanical properties of cold-rolled pure titanium strips. Journal of Materials Processing Technology 2015; 222: 27-32.
29. Wong CC, Hartawana S, Teo WK. Deep cold rolling of features on aero-engine components. Procedia CIRP 2012; 13: 350-4.
30. Li H. A study on wear and surface roughness of work roll in cold rolling, University of Wollongong, 2008.
Published
2017-06-28
