Parametric Optimization of Shielded Metal Arc Welding of Mild Steel (MS) 2062 Using Taguchi Method

Authors

  • Brijesh Sharma Department of Mechanical Engineering, YMCA University of Science and Technology, Faridabad, Haryana, India.
  • Dr.Sanjeev Goyal Department of Mechanical Engineering, YMCA University of Science and Technology, Faridabad, Haryana, India.

Keywords:

Shielded Metal Arc Welding (SMAW), Taguchi, Gas Metal Arc Welding (GMAW), MS2062.

Abstract

Shielded Metal Arc Welding (SMAW) is the most widely used welding process in the small scale industries, because of its low cost, flexibility, portability and versatility. The SMAW welding parameters are most important factors affecting the quality, productivity and cost of welding. It is related to strength of weld. In this research work of Gas Metal Arc Welding (GMAW) show the current effect, voltage effect, arc length, welding speed and angle of welding on penetration and weld bead width on MS2062. The result effected electrode life E6013 and we find optimum parameters for optimum electrode life and penetration with least possible weld bead width. An experiment runs by automatic welding are conduct using on L27 orthogonal array for optimization of welding parameters level of current, voltage, speed, angle and electrode gap. Calculate signal to noise ratio and obtain optimum level of each input parameters and find least possible weld bead length and maximum possible penetration with best electrode life.

References

1. Singh RP, Gupta RC, Sarkar SC. The Effect of Process Parameters on Penetration in Shielded Metal Arc Welding under Magnetic Field using Artificial Neural Networks. International Journal of Application or Innovation in Engineering and Management 2012; 1(4): 12-17. 2. Rajan R. Parametric Optimization of shield metal arc welding processes by using Factorial Design Approach. International Journal of Scientific and Research Publications 2014; 4(9). 3. Mohammed RA, Abdulwaheb M, Dauda ET. Properties Evaluation of shield metal arc
welding medium carbon steel material. International Journal of Innovative Research in Science, Engineering and Technology 2013; 2(8): 3351-57. 4. Singh RP, Gupta RC, Sarkar SC. Prediction of Weld Width of Shielded Metal Arc Weld under Magnetic Field using Artificial Neural Networks. International Journal Of Computational Engineering Research 2013; 3(1): 58-64. 5. Ambekar SD, Wadhokar SR. Parametric Optimization of Gas metal arc welding process by using taguchi method on stainless steel AISI410. International Journal of Research in Modern Engineering and Emerging Technology 2015; 3(1). 6. Kurtlmus M, Yukler AI, Bilici MK et al. Effect of welding current and arc voltage on FCAW weld bead geometry. International Journal of Research in Engineering and Technology 2015; 4(9). 7. Rathi V, Hunny. Analyzing of effect of parameters on SMAW welding. IJERMT 2015; 4(6). 8. Das B, Rai RN, Saha SC. Influence of process parameters on depth of penetration of welded joint in MIG welding process. International Journal of Research in Engineering and Technology 2013; 2(10). 9. Bin Ismail ZA. Effect of current on welding length based on electrode size. Faculty of Manufacturing Engineering, Technical University of Malaysia Melaka 2007; 2(4). 10. Aghakhani M, Mehrdad E, Hayati E. Parametric Optimization of shield metal arc welding process by Taguchi method on weld dilution. International Journal of Modeling and Optimization 2011; 1(3). 11. Ramirez JE, Jhonson N. Effect on welding parameters on electrode condition on enrichment on weld metal deposit on cellulose electrode. Welding 2010; 89(11): 232. 12. Aghakhani M, Mehrdad E, Hayati E. Parametric Optimization of gas metal arc welding process by Taguchi method on weld dilution. International Journal of Modeling and Optimization 2011; 1(3). 13. Harinath V, Krishna Y, Akella S et al. Optimization of process parameters of SMAW welding using by taguchi method. 2014; 1(2). 14. Sidhu GS, Chatha SS. Role of shielded metal arc welding consumables on pipe weld joint. International Journal of Emerging Technology and Advanced Engineering 2012; 12(2): 746-50. 15. Gaodi MA, Sangotra DI. A review paper on
effect of varying welding heat inputs on microstructure, mechanical properties and corrosion behaviors of ferritic stainless steel and mild steel. International Journal of Modern Engineering Research 2014; 4(1): 105-109. 16. Parmar KC, Desai JV. A Review on parametric optimization of GMAW process. International Journal of Engineering Development and Research 2015; 3(4): 1019-23. 17. Patil RR, Kanade MV. Parametric Optimization of MIG welding for S355J2N by using design of experiment. 2015; 2(10): 44-48.

Published

2019-01-05

How to Cite

Sharma, B., & Goyal, D. (2019). Parametric Optimization of Shielded Metal Arc Welding of Mild Steel (MS) 2062 Using Taguchi Method. Journal of Advanced Research in Mechanical Engineering and Technology, 3(3), 11-18. Retrieved from https://adrjournalshouse.com/index.php/mechanical-engg-technology/article/view/252