Modeling and Fabrication of Verte Brae Bioimplant Using Rapid Prototyping

Authors

  • Sourav Bhatia Faculty of Engg& Technology, GNA University, Phagwara.
  • Priyavrat Thareja Faculty of Engg& Technology, GNA University, Phagwara.
  • Anil Baliram Ghubade Deptt of Mech Engg; LPU, Jalandhar
  • Harpinder Singh Sandhu Deptt of Mech Engg; LPU, Jalandhar

Keywords:

Additive manufacturing, CAD model, 3D surface plot, ABS pattern for bio-implants.

Abstract

High-dimensional accuracy and quick response are the two principle manufacturing requirements of bio-implants. In the current work, performs of bio-implant (typically a verte brae) fabricated by fused deposition modeling (FDM) were prepared using acrylonitrile butadiene styrene (ABS) material at three different orientations, viz., 0º, 45º, 90º designed as central composite array and analyzed using response surface methodology (RSM). Later, the prototypes were smoothened using acetone vapors at three different numbers of dipping cycles while dipping time for each cycle was maintained for 15, 20, and 25 sec. By using these control factors (specifically, orientation, frequency, time) multiple response analysis was made using design of expert (DOE) software to control surface roughness (Ra) as main factor. The end objective was to develop optimization schema for investment casting of 316 L stainless steel.

References

[1]. Pandey PM, Reddy NV, Dhande SG. Improvement of surface ® nish by staircase machining in fused deposition modeling. 2003; 132.
[2]. Thareja P. Concording building blocks for customised manufacture. Presented at the Seminar on Manufacturing Challenges for 21st Century, Institution of Engineers. 1995
[3]. Thareja P, Prakash R. TQM in building construction, Proceedings of National Seminar on Total Quality Management in Building Construction, Indian Building Congress, Vigyan Bhawan, New Delhi. April 22-24, 1999. IBC Ref. www.ibc.org.in/images/seminars/ndelhit otalqualitymanagement-10.pdf
[4]. Gibson I et al. Additive Manufacturing Technologies. New York: Springer Science+Business Media 2015.
[5]. Chua CM, Feng C. Rapid prototyping and tooling techniques?: A review of applications for rapid. 2005; 308-20. Available at: http://doi.org/10.1007/ s00170-003-1840-6
[6]. Bártolo P, Chua CK (Eds). Celebrating the 70th Anniversary of Professor Yongnian Yan: A life dedicated to science and technology. 2005; 189-91. Available at: http://www.tandfonline.com/doi/abs/10. 1080/17452750802639143
[7]. Ahn D, Kim H, Lee S. Surface roughness prediction using measured data and interpolation in layered manufacturing. Journal of Materials Processing Technology, 2009; 209(2): 664-71. Available at: http://doi.org/10.1016/j.jmatprotec.200 8.02.050
[8]. Domanski, Janusz et al. Rapid prototyping in the intervertebral implant design process. Rapid Prototyping Journal 2015; 21.6: 735-46.
[9]. Drstvensek I, Hren NI, Strojnik T et al. Applications of rapid prototyping in cranio-maxilofacial surgery procedures. Journal of Biology 2008; 2(1): 21-24. Available at: http://doi.org/10.1007/ s10717-005-0023-3, https://www.dryaremchuk.com/procedu res/mandible/jaw
[10]. Yan Y, Wu R, Zhang R et al. Biomaterial forming research using RP technology. Rapid Prototyping Journal 2003; 9(3): 142-49. Available at: http://doi.org/ 10.1108/13552540310477445
[11]. Hieu LC, Zlatov N, Sloten J. Vander et al. Medical rapid prototyping applications and methods. Assembly Automation 2005; 25(4): 284-92. http://doi.org/ 10.1108/01445150510626415
[12]. Campbell RI, Martorelli M, Lee HS. Surface roughness visualisation for rapid prototyping models. CAD Computer Aided Design 2002; 34(10): 717-25. http://doi.org/10.1016/S0010- 4485(01)00201-9
[13]. Thrimurthulu K, Pandey PM, Reddy NV. Optimum part deposition orientation in fused deposition modeling. International Journal of Machine Tools & Manufacture 2004; 44: 585-94.
[14]. Singhal SK, Pandey AP, Pandey PM et al. Optimum part deposition orientation in stereo lithography. Computer-Aided Design and Applications 2005; 2(1-4): 319-28. Available at: http://doi.org/ 10.1016/j.ijmachtools.2003.12.004
[15]. Galantucci LM, Lavecchia F, Percoco G. Quantitative analysis of a chemical treatment to reduce roughness of parts fabricated using fused deposition modeling. CIRP Annals - Manufacturing Technology 2010; 59(1): 247-50. Available at: http://doi.org/10.1016/ j.cirp.2010.03.074
[16]. Galantucci LM, Lavecchia F, Percoco G. Experimental study aiming to enhance the surface finish of fused deposition modeled parts. CIRP Annals - Manufacturing Technology 2009; 58(1): 189-92. Available at: http://doi.org/10. 1016/j.cirp.2009.03.071
[17]. Quote-Priyavrat Thareja [http://www. qualitydigest.com/inside/twitter-ed/dem ing-systems-thinking-and-future.html#].

Published

2019-01-07